Factory Basic Information

Working Method 

1. Rapid Prototyping: 

Customer will send the primer drawings to Sunrise to make small quantity prototyping to check whether it's suitable for assemble and the function test. Normally customer need the rapid prototyping urgently, so usually we can send the samples to customer within 7 days.  

2. DFM: design for manufacture

Before start to make the die casting tooling, we will carefully check the drawing, and per our engineers more than 10 years strong R&D capability and rich engineering experience for aluminum die casting to analyze the drawing, and will submit the perfect DFM, we also can discuss with our customer together to solve key point that don't affect the part function and cost saving suggestions.

3. Start to Make Die Casting Tooling

When get the customer's agreements for our DFM, such as confirm the moving die and fix die, ejector pin location, slide, parting line, machining location etc. Then we will start to make the die casting tooling, and will send the die casting tooling schedule to customer, and every week our engineer will update the schedule, then send to customer and inform that we are on the schedule. If any question will delay the schedule, we will send the current conditions to customer in advance.

4. Trial Run the die casting Tooling

When finish the die casting tooling, we will arrange to trial run it, normally the first time we will trial run 10pcs of die casting raw material, then per the processes to follow each process, then send the samples to customer to approve it. Normally the lead time is around 2 weeks.

If the first trial run result wasn't good, we can modify the tooling in house, we have grinding, Milling, CNC, EDM machine in house, so we can quick responds to modify, then trial run again.

And if customer would like to ECN, it's also no problem for us, we can modify the ECN in house too.

5. FAI report and PPAP files

When we send out the samples, we will submit the FAI report and PPAP files if customer need it.

6. Mass production

When we get customer approval, we can start to mass production immediately.

Our advantages and service

(1)Professional technical support

(2)Quick response

(3)Strict quality control process

(4)High cost performance

(5)Rich experience in mold design and die casting

(6)Abundant cooperation with occident corporations

(7)SGS/ISO/TS16949/ERP system guarantee

FAQ

1. Q: What industries does your business primarily serve?

    A: Our business primarily serve Aerospace industry, Automotive/motor sports industry, Medical/Life Science, Marine industry, Telecommunications industry, Home appliance, Semiconductor industry, Electro/mechanical industry, Power Generation industry, Industrial equipment, etc.

2. Q: What is your organization on-time delivery percentage for last six months?

   A: 100%. We have dedicated reliability group or person at each process of the production. Everything is under control. We will estimate all kinds of problems that maybe occur during produce process and work out the solutions. Every questions will get quick feedback and solutions to ensure on-time delivery and shipment.

3. Q: Is your Mfg. facility certified by any one of the quality standard?

   A: Yes, We are SGS verified Golden supplier and we have passed TS16949 Certification, as well as ISO9001 certified.

4. Q: Does your organization have an IP protection policy?

   A: We will sign the confidentiality agreement or NDA (Non-Disclosure Agreement) with our customers to protect their patents.

5. Q: Does your organization have an ERP/MRP/ Manufacturing/Shop floor control system?

   A: Yes, we have ERP system.

6. Q: Does your organization have a conflict minerals policy? (Applicable with the Dodd Frank law of 2010)

   A: Yes, We are aluminum die casting parts manufacturer. We never use mineral materials, but we will sign the CMRT upon customers' requests.

7. Q: Does your organization have a quality department or quality representative to support customer requirements?

   A: Yes, we have. We not only have a quality department but also set up a quality group whose member include customer service manager, engineer, and QC manager. We have experienced engineers and quality control team as our strong backing.

8. Q: Is non-conformance material adequately identified to prevent use or shipment?

  A: We are aluminum die casting parts manufacturer. All Aluminum ingot is bought from qualified and standard supplier. Thus, we stop the problems at its source to keep our product in good quality all the time.

9. Q: How much time can your organization save through your fast mold manufacturing?

   A: we can provide those fast solutions even more rapidly, thanks to our new fast mold manufacturing capabilities. With our advanced, in-house tooling equipment - including 5-axis and precision CNC machines, milling machines, and grinding machines - plus a well-equipped local supply base, we can reduce lead time for prototype tooling by 66% - and shorten production tooling time by 50%.

By combining our fast mold manufacturing with professional communication and an accelerated production pace, we've already helped some of the largest global enterprises dramatically cut their development time for urgent projects, and speed up their time to market.

At Sunrise Metal, we understand that when it comes to sourcing die casting components for your project - time is of the essence. With more than 100 years of combined experience in aluminum die casting and molding, we're able to utilize the latest technology and the best techniques to help you get your project completed. So contact us today, and find out how our fast mold manufacturing, efficient communication, and rapid production capabilities can help you realize your project.

10. Supplier: Do you have project need us to help you? Or do you have other questions need us to answer? Welcome to contact us. Thank you!