Aluminum Casting and Forged parts

Factory Capabilities

Working Method

1.Rapid Prototyping: 

Customer will send the primer drawings to Sunrise to make small quantity prototypings to check whether it's suitable for assemble and the function test. Normally customer need the rapid prototyping urgently,so usually we can send the samples to customer within 7 days.  

2.DFM:design for manufacture

Before start to make the die casting tooling, we will carefully check the drawing, and per our engineers more than 10 years strong R&D capability and rich engineering experience for aluminum die casting to analyze the drawing, and will submit the perfect DFM,we also can discuss with our customer together to solve key point that don't affect the part function and cost saving suggestions.

3.Start to Make Die Casting Tooling

When get the customer's agreements for our DFM,such as confirm the moving die and fix die,ejector pin location,slide,parting line,machining location etc.,then we will start to make the die casting tooling,and will send the die casting tooling schedule to customer,and every week our engineer will update the schedule,then send to customer and inform that we are on the schedule. If any question will delay the schedule, we will send the current conditions to customer in advance.

4.Trial Run the die casting Tooling

When finish the die casting tooling, we will arrange to trial run it, normally the first time we will trial run 10pcs of die casting raw material,then per the processes to follow each process,then send the samples to customer to approve it. Normally the lead time is around 2 weeks.

If the first trial run result wasn't good, we can modify the tooling in house, we have grinding,Milling,CNC,EDM machine in house, so we can quick responds to modify,then trial run again.

And if customer would like to ECN, it's also no problem for us,we can modify the ECN in house too.

5.FAI report and PPAP files

When we send out the samples, we will submit the FAI report and PPAP files if customer need it.

6.Mass production

When we get customer approval, we can start to mass production immediately.

State of the art technologies and materials combined with proven production processes are applied to produce prototypes in metals as following:

Industries

We can perform small to medium high-pressure die casting with multi-varieties for companies in a wide range of industrial applications including:

Quality Policy

Achieving our Mission will be a direct result of our Company's Quality Improvement Culture. Our Culture is a product of each individual employee's attitudes and conduct. Each employee is obligated to:
Manufacture products to established requirements, or cause the requirements to officially change.
Know the authorized written procedures for their job.
Not knowingly pass on defective work to our internal or external customers.
Be responsible for defect elimination in all we do.
Be responsible for delivering our work on time.
Actively participate in training to support quality improvement in our products, processes, and services.

Sunrise Metal provide the following services to customers: 

1. Mechanical Engineering service, we have rich experience mechanical engineering team , we help customer to do the mechanical design for product per customer's function and appearance requirement, do the DFM (Design For Manufacturing) for customer's products, tooling design , production design, etc.

2. Rapid Prototyping Service, we provide good service on prototyping with our rich experience team and our advanced machines for prototyping. we target on over 10 sets metal prototype request. We have three ways to make prototype.

* Pure Machining from steel , magnesium , aluminum , zinc, etc , .

* We cast die casting material block such as A380, A413 ,etc with minimum porosity and then machine the prototypes from die casting material. The porosity are rare and acceptable level .

* We make fast die casting mold ( Half of Normal tooling lead time ) and then cast the prototypes .

3. Die casting In House Service , we target on high mix , small - medium volume projects. With our rich experience on die-casting , high precision die-casting machine , tooling shop in house & well management , we can provide one stop solution for die-casting components.

4. Supply Management Service, our team members have good English capability , rich supply management experience , advanced QC equipment & QC measuring Skills , etc , we help customer to manage their supply in China . Hope we can have chance to work with you.