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Sunrise Metal Technology Co., Ltd
Sunrise Metal Technology Co., Ltd  

Gold Index: 94455

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Die casting parts for Marine hardware 

Payment Terms: T/T,L/C,D/A,D/P,WU,Paypal,Money Gram 
Place of Origin: Jiangsu, China (Mainland) 
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Product Detail

Model No.: S0143
Production Capacity: 10000pcs/month
Delivery Date: 2-4 weeks
Company type: Manufacturer
Material: Aluminium, ADC12
weight: 67g/upon request
Finish: E-coating
Color: Black/Any color upon reques...
Means of Transport: Ocean,Land,Air
Packing: Carton box, pallet or the w...
Brand Name: Sunrise Metal
Product type: new,OEM/ODM/Customized
Dimension: 60x49x36.5mm/Customized
Machine Ton: 160T/1x2
Application: Auto Parts/Marine parts/Tel...
Certification: ISO:9001:2008,SGS,ISO/TS169...

1.High pressure die casting
2.Material: ADC12
3.Weight: 67g/upon request
4.Finish: E-coating
5.Machine Ton:160T/1x2

You're looking for the right die casting supplier to provide you with parts - made to your exact specifications, with exceptional quality, and fast enough to meet your urgent demand.  It sounds like it should be easy - but there a lot of obstacles in your way: lack of time to complete your pro-ject, extremely long tooling lead times, extended production timeframes…and on top of that, you've got to deal with unprofessional suppliers that are nearly impossible to get ahold of.

So what can you do? You can contact Sunrise Metal. We're a professional aluminum die casting company that can provide one-stop solutions for projects with standard lead times - as well as for projects with tough-to-meet timetables.

And now, we can provide those fast solutions even more rapidly, thanks to our new fast mold manufacturing capabilities. With our advanced, in-house tooling equipment - including 5-axis and precision CNC machines, milling machines, and grinding machines - plus a well-equipped local supply base, we can reduce lead time for prototype tooling by 66% - and shorten production tool-ing time by 50%.

By combining our fast mold manufacturing with professional communication and an accelerated production pace, we've already helped some of the largest global enterprises dramatically cut their development time for urgent projects, and speed up their time to market.

At Sunrise Metal, we understand that when it comes to sourcing die casting components for your project - time is of the essence. With more than 100 years of combined experience in aluminum die casting and molding, we're able to utilize the latest technology and the best techniques to help you get your project completed. So contact us today, and find out how our fast mold manufac-turing, efficient communication, and rapid production capabilities can help you realize your project.

 

Factory Capacity

Material

AL6061-T6/AL6063-T6

Process

Aluminum block→ design program → Grinding Machine-----5-Axis CNC machining → 7-Axis CNC Maching →deburring →sand blasting → package

Equipment of Casting

1.12 sets Die Casting machine(From160T to 1600T)

2. 41 sets advanced  CNC machining centers (3axis,4axis, 5 axis and 7 axis CNC machine center)

3. 2 sets CNC Lathes, 2sets drilling machines, etc.

Good Inspection

Instruments

X-ray Detector, CMM, Spectrum Meter, Imaging Measurement Instrument, etc.

Precision machining

CNC turning, milling, drilling, grinding, cutting, reaming and threading etc.

Surface Treatment

powder coating, polishing, sand blasting, heat treatment, painting, anodizing, electroplating, Chrome plating,

Application

Medical Parts, Ultrasound system, Ultrasound devices, Diagnosis Equipment, Hospital machines, Medical devices, Auto parts, marine & ship equipment, Telecommunication, Textile Industry, etc

Products

All kinds of aluminum casting: include automotive parts, railroad parts,medical parts, marine parts, lighting parts, pump body, valve

parts,architectural parts and furniture parts ,etc.

 

State of the art technologies and materials combined with proven production processes are applied to produce prototypes in metals as following:

No-Ferrous Metal:

Aluminum 6061-T6, 6063-T6, Copper, Brass and Titanium, etc.

Steel

Stainless steel SUS304, SUS303,etc.

Die casting Material

Aluminum A380, ADC12, A360, ADC10,etc

Magnesium AZ91D, AZ30

Zinc (Zamak 3#, Zamak 5#)

 

Industries

We can perform small to medium high-pressure die casting with multi-varieties for companies in a wide range of industrial applications including:

Medical

Our die casting company can perform high-quality die casting for medical device customers. Our expertise encompasses essential medical products such as surgical instruments, hospital equipment, hospital bed gearboxes and peristaltic pump pumps.

Automotive

We proudly provide superior die casting services for automotive manufacturers.

Aerospace

We're a leading die casting company when it comes to the manufacturing of housings for aerospace.

Telecommunications

We're an accomplished die cast manufacturer for telecom industry products such as electrical housings, connecting front face plates, waveguides, antenna mounts and RF filters.

Industrial equipment:

Our die casting services encompass the manufacturing of numerous types of industrial equipment such as ultrasonic scanner, flow control system, textile industry, industrial pumps, and many others. Regardless of the product, our die castings will offer enhanced strength and performance at an extremely low unit cost.

 

Quality Policy

Achieving our Mission will be a direct result of our Company's Quality Improvement Culture. Our Culture is a product of each individual employee's attitudes and conduct. Each employee is obligated to:
Manufacture products to established requirements, or cause the requirements to officially change.
Know the authorized written procedures for their job.
Not knowingly pass on defective work to our internal or external customers.
Be responsible for defect elimination in all we do.
Be responsible for delivering our work on time.
Actively participate in training to support quality improvement in our products, processes, and services.

 

Sunrise Metal provide the following services to customers: 

1. Mechanical Engineering service, we have rich experience mechanical engineering team , we help customer to do the mechanical design for product per customer's function and appearance requirement, do the DFM (Design For Manufacturing) for customer's products, tooling design , production design, etc.

2. Rapid Prototyping Service, we provide good service on prototyping with our rich experience team and our advanced machines for prototyping. we target on over 10 sets metal prototype request. We have three ways to make prototype.

* Pure Machining from steel , magnesium , aluminum , zinc, etc , .

* We cast die casting material block such as A380, A413 ,etc with minimum porosity and then machine the prototypes from die casting material. The porosity are rare and acceptable level .

* We make fast die casting mold ( Half of Normal tooling lead time ) and then cast the prototypes .

3. Die casting In House Service , we target on high mix , small - medium volume projects. With our rich experience on die-casting , high precision die-casting machine , tooling shop in house & well management , we can provide one stop solution for die-casting components.

4. Supply Management Service, our team members have good English capability , rich supply management experience , advanced QC equipment & QC measuring Skills , etc , we help customer to manage their supply in China . Hope we can have chance to work with you.

 

Working Method

 

1.Rapid PrototypingCustomer will send the primer drawings to Sunrise to make small quantity prototypings to check whether it's suitable for assemble and the function test. Normally customer need the rapid prototyping urgently,so usually we can send the samples to customer within 7 days.  

 

2.DFM:design for manufacture

Before start to make the die casting tooling, we will carefully check the drawing, and per our engineers more than 10 years strong R&D capability and rich engineering experience for aluminum die casting to analyze the drawing, and will submit the perfect DFM,we also can discuss with our customer together to solve key point that don't affect the part function and cost saving suggestions.

 

3.Start to Make Die Casting Tooling

When get the customer's agreements for our DFM,such as confirm the moving die and fix die,ejector pin location,slide,parting line,machining location etc.,then we will start to make the die casting tooling,and will send the die casting tooling schedule to customer,and every week our engineer will update the schedule,then send to customer and inform that we are on the schedule. If any question will delay the schedule, we will send the current conditions to customer in advance.

 

4.Trial Run the die casting Tooling

When finish the die casting tooling, we will arrange to trial run it, normally the first time we will trial run 10pcs of die casting raw material,then per the processes to follow each process,then send the samples to customer to approve it. Normally the lead time is around 2 weeks.

If the first trial run result wasn't good, we can modify the tooling in house, we have grinding,Milling,CNC,EDM machine in house, so we can quick responds to modify,then trial run again.

And if customer would like to ECN, it's also no problem for us,we can modify the ECN in house too.

 

5.FAI report and PPAP files

When we send out the samples, we will submit the FAI report and PPAP files if customer need it.

 

6.Mass production

When we get customer approval, we can start to mass production immediately.

 

Our Advantages

 

1. Strong R&D capability and rich engineering experience enable us:

 a. Design Mechanical parts.

 b. Design for Manufacturing

 c. Cost saving suggestions.

 d. PPAP capability

2. One-stop Solution

     Integrate Rapid Prototyping, tooling, Die casting, machining, assembling in house and surface treatments, together with various value-added services

3. Fast delivery.

 a. Rapid Prototyping: 1-2 weeks for Volume less than 200pcs.

 b. Rapid tooling: 2-4 weeks for production tooling, etc.

 c. Rapid Production: With Rapid tooling and quick production arrangement, we can provide quick production delivery.

4. Well trained work team

    Honest, easy-going, hard-working and able to work under pressure; Well-trained invocational ethic, good mentality and high work efficiency

Company views

 


Ms. EVA
skype Ms. EVA

Tel: 86-0512-55291075
Mobile: 159 5110 3611
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Company Info

Sunrise Metal Technology Co., Ltd [China (Mainland)]


Business Type:Manufacturer
City: Suzhou
Province/State: Jiangsu
Country/Region: China (Mainland)

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evashen6:   skype

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