You're looking for the right die casting supplier to provide you with parts - made to your exact specifications, with exceptional quality, and fast enough to meet your urgent demand.  It sounds like it should be easy - but there a lot of obstacles in your way: lack of time to complete your pro-ject, extremely long tooling lead times, extended production timeframes…and on top of that, you've got to deal with unprofessional suppliers that are nearly impossible to get ahold of.

So what can you do? You can contact Sunrise Metal. We're a professional aluminum die casting company that can provide one-stop solutions for projects with standard lead times - as well as for projects with tough-to-meet timetables.

And now, we can provide those fast solutions even more rapidly, thanks to our new fast mold manufacturing capabilities. With our advanced, in-house tooling equipment - including 5-axis and precision CNC machines, milling machines, and grinding machines - plus a well-equipped local supply base, we can reduce lead time for prototype tooling by 66% - and shorten production tool-ing time by 50%.

By combining our fast mold manufacturing with professional communication and an accelerated production pace, we've already helped some of the largest global enterprises dramatically cut their development time for urgent projects, and speed up their time to market.

At Sunrise Metal, we understand that when it comes to sourcing die casting components for your project - time is of the essence. With more than 100 years of combined experience in aluminum die casting and molding, we're able to utilize the latest technology and the best techniques to help you get your project completed. So contact us today, and find out how our fast mold manufac-turing, efficient communication, and rapid production capabilities can help you realize your project.

Factory Capacity

State of the art technologies and materials combined with proven production processes are applied to produce prototypes in metals as following:

Industries

We can perform small to medium high-pressure die casting with multi-varieties for companies in a wide range of industrial applications including:

Quality Policy

Achieving our Mission will be a direct result of our Company's Quality Improvement Culture. Our Culture is a product of each individual employee's attitudes and conduct. Each employee is obligated to:
Manufacture products to established requirements, or cause the requirements to officially change.
Know the authorized written procedures for their job.
Not knowingly pass on defective work to our internal or external customers.
Be responsible for defect elimination in all we do.
Be responsible for delivering our work on time.
Actively participate in training to support quality improvement in our products, processes, and services.

Sunrise Metal provide the following services to customers: 

1. Mechanical Engineering service, we have rich experience mechanical engineering team , we help customer to do the mechanical design for product per customer's function and appearance requirement, do the DFM (Design For Manufacturing) for customer's products, tooling design , production design, etc.

2. Rapid Prototyping Service, we provide good service on prototyping with our rich experience team and our advanced machines for prototyping. we target on over 10 sets metal prototype request. We have three ways to make prototype.

* Pure Machining from steel , magnesium , aluminum , zinc, etc , .

* We cast die casting material block such as A380, A413 ,etc with minimum porosity and then machine the prototypes from die casting material. The porosity are rare and acceptable level .

* We make fast die casting mold ( Half of Normal tooling lead time ) and then cast the prototypes .

3. Die casting In House Service , we target on high mix , small - medium volume projects. With our rich experience on die-casting , high precision die-casting machine , tooling shop in house & well management , we can provide one stop solution for die-casting components.

4. Supply Management Service, our team members have good English capability , rich supply management experience , advanced QC equipment & QC measuring Skills , etc , we help customer to manage their supply in China . Hope we can have chance to work with you.

Working Method

1.Rapid PrototypingCustomer will send the primer drawings to Sunrise to make small quantity prototypings to check whether it's suitable for assemble and the function test. Normally customer need the rapid prototyping urgently,so usually we can send the samples to customer within 7 days.  

2.DFM:design for manufacture

Before start to make the die casting tooling, we will carefully check the drawing, and per our engineers more than 10 years strong R&D capability and rich engineering experience for aluminum die casting to analyze the drawing, and will submit the perfect DFM,we also can discuss with our customer together to solve key point that don't affect the part function and cost saving suggestions.

3.Start to Make Die Casting Tooling

When get the customer's agreements for our DFM,such as confirm the moving die and fix die,ejector pin location,slide,parting line,machining location etc.,then we will start to make the die casting tooling,and will send the die casting tooling schedule to customer,and every week our engineer will update the schedule,then send to customer and inform that we are on the schedule. If any question will delay the schedule, we will send the current conditions to customer in advance.

4.Trial Run the die casting Tooling

When finish the die casting tooling, we will arrange to trial run it, normally the first time we will trial run 10pcs of die casting raw material,then per the processes to follow each process,then send the samples to customer to approve it. Normally the lead time is around 2 weeks.

If the first trial run result wasn't good, we can modify the tooling in house, we have grinding,Milling,CNC,EDM machine in house, so we can quick responds to modify,then trial run again.

And if customer would like to ECN, it's also no problem for us,we can modify the ECN in house too.

5.FAI report and PPAP files

When we send out the samples, we will submit the FAI report and PPAP files if customer need it.

6.Mass production

When we get customer approval, we can start to mass production immediately.

Our Advantages

1. Strong R&D capability and rich engineering experience enable us:

 a. Design Mechanical parts.

 b. Design for Manufacturing

 c. Cost saving suggestions.

 d. PPAP capability

2. One-stop Solution

     Integrate Rapid Prototyping, tooling, Die casting, machining, assembling in house and surface treatments, together with various value-added services

3. Fast delivery.

 a. Rapid Prototyping: 1-2 weeks for Volume less than 200pcs.

 b. Rapid tooling: 2-4 weeks for production tooling, etc.

 c. Rapid Production: With Rapid tooling and quick production arrangement, we can provide quick production delivery.

4. Well trained work team

    Honest, easy-going, hard-working and able to work under pressure; Well-trained invocational ethic, good mentality and high work efficiency

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