1. When we get customer's  drawings, our engineer firstly evaluate whether can be produced by die casting process, if yes, we will carefully study the drawing and advise some suggestion to be easily form via DFM(design for manufacture), we will mark the location of the fixed mold,moved mold, gate,slide, parting line,overflows,ejector pins,air vents,runner etc.

2.We will discuss with customer about the DFM, and try our best to make the good parts used the best price. For the mold, it's frame and big, so it's easy to deform, so we will discuss with customer the flatness requirements,then we can design the tooling, we will per the flatness requirement to make the good tooling to satisfy it.

3.Customer confirmed our DFM, we will send the Tooling making schedule to customer, and every week we will track the tooling schedule and send to customer and tell customer we are on the schedule, no problem. If some issue need to delay, we will send the email to customer and explain the delay reason in advance.

4.Usually we make the tooling, will take around 30~45 days, when we finish it, we will trial run to verify the tooling, if no problem, we will send the samples to customer to approve the parts and tooling.

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5.Every part have its different tooling, when we finish the tooling, we will summary the tooling to better design next tooling

Factory Capabilities

 

Material	Aluminum ADC12(Or A380/ADC10 upon requests)
Process	Die Casting Raw Material → Trimming → Deburring →CNC machining → chromating →powder coating → package → Shipping
Equipment of Casting	1.12 sets Die Casting machine(From160T to 1600T) 2. 41 sets advanced  CNC machining centers (3axis,4axis, 5 axis and 7 axis CNC machine center) 3. 2 sets CNC Lathes, 2sets drilling machines, etc.
Good Inspection Instruments	X-ray Detector, CMM, Spectrum Meter, Imaging Measurement Instrument, etc.
Precision machining	CNC turning, milling, drilling, grinding, cutting, reaming and threading
Surface Treatment	powder coating, polishing, sand blasting, heat treatment, painting, anodizing, electroplating, Chrome plating,
Application	Medical Parts, Ultrasound system, Ultrasound devices, Diagnosis Equipment, Hospital machines, Medical devices, Auto parts, marine & ship equipment, Telecommunication, Textile Industry, etc

 

 

What is die casting tooling?

 

Tooling: Dies and Molds for Die Casting
Die cast tooling called insert die, die casting dies, or die casting molds, comes in one part each cycle). Sunrise Metal only uses cold chamber die casting machine tooling in  many styles, sizes, and values. Die cast tooling comes in single cavities (one part each cycle) or multiple cavities (more than es or molds for aluminum die cast parts.
Die cast tooling comes in various forms:

1.   Die Cast Tooling Inserts
2.   Prototype Die Cast Tooling Inserts
3.   Unit Die Tooling
4.   Complete Class "A" Die Cast Die or Mold Tooling
5.   Die Cast Family Mold Tooling
6.   Trim Dies for Die Cast Parts

 

Company Profile

 

1. Brief Information.

    With more than 10 years  of experience,  our 3 facilities are dedicated to

    offering customer aluminum complete solutions including:

    a. Prototyping

    b. Die Casting Production

    c. Machining from solid , extrusion, forging ,etc 

2. We offer One-stop Solution .

    Integrate Rapid Prototyping, Tooling, Die casting, Machining, Sand

    blasting,  Tumbling, Cleaning etc. all in house and out-sourcing other

    surface Treatments. 

3. Our Core Values:

    High Quality , Fast Production, Fast Response , Friendly service  

4. Market Target:

    High Mix , Low to Medium Volume Projects

 

Our Advantages

 

1. Strong R&D capability and rich engineering experience enable us,

     a. Design Mechanical parts. 

     b. Design for Manufacturing

     c. Cost saving suggestions.

     d. PPAP capability

2. One-stop Solution

     Integrate Rapid Prototyping, tooling, Die casting, machining,

     assembling in house and surface treatments, together with

     various value-added services

3. Fast delivery

     a. Rapid Prototyping: 1-2 weeks for Volume less than 200pcs.

     b. Rapid tooling: 2-4 weeks for production tooling, etc.

     c. Rapid Production: With Rapid tooling and quick production

         arrangement, we can provide quick production delivery.

4. Well trained work team

  Honest, easy-going, hard-working and able to work under pressure; Well-trained invocational ethic, good mentality and high work efficiency