Die Casting  Investment Casting

Introduction

production pictures

Die casting tooling/Ejector pins

Tooling: Dies and Molds for Die Casting
Die cast tooling called insert die, die casting dies, or die casting molds, comes in one part each cycle). Sunrise Metal only uses cold chamber die casting machine tooling dimany styles, sizes, and values. Die cast tooling comes in single cavities (one part each cycle) or multiple cavities (more than es or molds for aluminum die cast parts.
Die cast tooling comes in various forms:

1.   Die Cast Tooling Inserts
2.   Prototype Die Cast Tooling Inserts
3.   Unit Die Tooling
4.   Complete Class "A" Die Cast Die or Mold Tooling
5.   Die Cast Family Mold Tooling
6.   Trim Dies for Die Cast Parts

Our In-House Die Cast Tooling Capabiities include:

• Die casting dies.

• Die casting molds.

• Die casting inserts.

• Die cast tooling modifications.

• Die cast tooling repairs.

• Diecast tooling and trim die manufacture.



 

Factory Capabilities

Material	1.   Aluminum   (A380,ADC10,ADC12), Magnesium (AZ91D,AZ30), Zinc  (Zamak3# and Zama 5#) 2.  No-Ferrous Metals: Aluminum 6061-T6 , 6063-T6, Copper, Brass and Titanium etc. 3.  Stainless Steel, etc.
Process	Die Casting Raw Material → Trimming → Deburring →CNC machining → E-coating→ package → Shipping,etc.
Equipment of Casting	1.12 sets Die Casting machine(From160T to 1600T) 2. 41 sets advanced  CNC machining centers (3axis,4axis, 5 axis and 7 axis CNC machine center) 3. 2 sets CNC Lathes, 2sets drilling machines, etc.
Good Inspection Instruments	X-ray Detector, CMM, Spectrum Meter, Imaging Measurement Instrument, etc.
Precision machining	CNC turning, milling, drilling, grinding, cutting, reaming and threading etc.
Surface Treatment	powder coating, polishing, sand blasting, heat treatment, painting, anodizing, electroplating, Chrome plating,E-coating.
Application	Auto parts, Medical Parts, Ultrasound system, Ultrasound devices, Diagnosis Equipment, Hospital machines, Medical devices,  marine & ship equipment, Telecommunication, Textile Industry, etc
Products	All kinds of aluminum casting: include automotive parts, railroad parts,medical parts, marine parts, lighting parts, pump body, valve parts,architectural parts and furniture parts ,etc.

 

 

Company Profile

1. Brief Information.

    With more than 10 years  of experience,  our 3 facilities are dedicated to offering customer aluminum complete solutions including:

    a. Prototyping

    b. Die Casting Production

    c. Machining from solid , extrusion, forging ,etc 

2. We offer One-stop Solution .

    Integrate Rapid Prototyping, Tooling, Die casting, Machining, Sand  blasting,  Tumbling, Cleaning etc. all in house and out-sourcing other surface Treatments. 

3. Our Core Values:

    High Quality , Fast Production, Fast Response , Friendly service  

4. Market Target:

    High Mix , Low to Medium Volume Projects

 

Our Advantages

1. Strong R&D capability and rich engineering experience enable us,

     a. Design Mechanical parts. 

     b. Design for Manufacturing

     c. Cost saving suggestions.

     d. PPAP capability

2. One-stop Solution

     Integrate Rapid Prototyping, tooling, Die casting, machining,

     assembling in house and surface treatments, together with

     various value-added services

3. Fast delivery

     a. Rapid Prototyping: 1-2 weeks for Volume less than 200pcs.

     b. Rapid tooling: 2-4 weeks for production tooling, etc.

     c. Rapid Production: With Rapid tooling and quick production

         arrangement, we can provide quick production delivery.

4. Well trained work team

  Honest, easy-going, hard-working and able to work under pressure; Well-trained invocational ethic, good mentality and high work efficiency

 

General view of our factory